Promotional graphic for Pharmaron's AAV purification poster. Shows a small image of the poster titled "An Alternate Approach to AAV Purification." Text on the right reads "Posters on an Alternate Approach to AAV Purification and Bioanalytical Development" and a button says "Download Posters Below.

Poster Authors:

Gareth Berry, Spyros Gerontas, Taelor Patterson, Ben Johnson, Michael McCausland, Emily Dutton

Pharmaron Gene Therapy l Estuary Commerce Park, Speke, Liverpool, L24 8RB, UK

AAV Purification: Downstream Process Decisions That Determine Yield and Quality

AAV purification is at the center of every gene therapy program. A lot of teams treat purification like a black box. That is risky because each step affects the next step.

  • initial capture
  • concentration
  • buffer exchange
  • polishing

Small shifts in the process can result in large changes in recovery, impurity levels, and how well the process scales.

Full / empty capsid separation is where many workflows have problems. Empty capsids dilute the effective dose. They also add friction to regulatory filings. Getting better separation usually comes with hard trade-offs.

  • higher purity, lower yield
  • better separation, more complexity
  • works at 10 L, breaks at 200 L

Pharmaron partnered with BIA Separations to fill a gap in the toolbox. The goal was simple. Build a platform that improves full and empty capsid separation without crushing yield. Purification results only matter if the analytics connect back to quality attributes. You need methods that answer clear questions.

  • how much empty capsid is left
  • residual host cell DNA
  • aggregates forming during concentration

Good analytics do more than report purity. They show whether the process can be controlled. They also give you stronger evidence for regulators and for scale-up decisions.

Before you lock in an AAV purification strategy, ask these questions:

  • Can this process handle the impurity profile from my upstream system?
  • What happens to yield and purity when I scale by 10x or 50x?
  • Do I have analytics that measure what actually matters for my product?